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Sludge drying equipment
Sludge drying equipment
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Large Sludge Low Temperature Dryer
Large Sludge Low Temperature Dryer
Introduction:The low-temperature waste heat sludge dryer, which is independently innovated, designed and manufactured, adopts new waste heat recovery design technology, and makes full use of flue gas, saturated steam condensate, air compressor waste heat, and anaerobic digestion (gas-fired hot water) industrial waste heat. Sludge cracking, gasification, combustion, and other working conditions to produce hot water, dewatering and drying the sludge in a low-temperature closed environment. It not only improves the utilization rate of industrial waste heat, but also reduces the treatment cost of sludge drying, and realizes sludge reduction, harmlessness and resource utilization.
Scope of application:
  • food processing
  • Pharmaceutical industry
  • Chemical Industry
  • industrial manufacturing
  • Planting and breeding
  • Packaging plastic rubber
Inquiry

TEL:

+86 18665672648

product description
Large-scale sludge low-temperature drying equipment, low-temperature safety, focusing on sludge drying services
  • 1 kWh of electricity to remove water 3.5-4.0 liters

    The cost is about 200-250 yuan / ton. The power consumption is lower than that of the same type of industry, and the water removal rate is also higher than that of the same type of industry.

  • Strong drying ability

    Strong drying ability, intelligently control the water content of the mud, and automatically and accurately adjust between 10-40%.

  • Safe and easy maintenance

    Fully automatic integrated design, easy safety and maintenance. Improve economic efficiency, but also achieve timely and accurate reflection.

  • Small air volume and less dust

    Low temperature dehumidification technology, humidity gradient, mass transfer, small air volume, less dust.

  • No harm to the natural environment

    Closed circulation system, zero emission, no odor, not affected by external climate. No harm to the natural environment.

  • Tailored

    Professional anti-corrosion design, can be customized, suitable for sludge drying and reduction in different industries.

Comparison before and after sludge drying treatment

Comparison before and after sludge drying treatment

Product features and advantages

The unit uses the company's five core technologies: humidity gradient, uniform air flow in the drying room, countercurrent drying, fully enclosed independent air duct, and nano-electrophoresis anti-corrosion technology for heat exchangers. The comprehensive effect of the five core technologies is remarkable, the unit is low temperature energy saving, small air volume, fast drying, and the overall unit energy efficiency can be as high as 4.0 or more. The compressor adopts an internationally renowned brand of fully enclosed heat pump dedicated scroll compressor. The whole machine is a standard modular design, with a small footprint and flexible installation.

  • 1Simple equipment, automatic control

  • 2Low temperature system, high efficiency and energy saving

  • 3Small air volume, no dust

  • 4Equipment integration, easy installation

  • 5Durable material and easy maintenance

  • 6Closed system, no odor emission

Product advantage comparison

projectA new generation of low temperature closed cycle sludge drying equipmenttraditional heat pump dryingtraditional heat drying
Drying principleHumidity Gradient, Drainage Technologysurface evaporationheating evaporation
drying temperature40-65°c70-80°c150-500°c
Evaporation cost per ton200-250 yuan260-300 yuan500-750 yuan
heat absorption modetotal heat absorptionpartial heat absorptionpartial heat absorption
Main machine thermal energy efficiency400%~250%40%-60%
Evaporated water per kilowatt-hour3.5-4.0kg2.5-3.0kg1-1.5kg
 Traditional heat pump dryerLow temperature dehumidification and drying unitrelative advantage
Sludge moisture conten70%~90%(20%)40%~90%(50%)Substances that do not need to sacrifice the low cost of the filter press to remove water
drying temperature70°c~80°c40°c~60°cHeat pump heating and water removal efficiency improvement15%
water removal capacity2~3Kg water/kWh3~4Kgwater/kWhComprehensive energy saving improvement20~40%

Product parameters

Large Sludge Low Temperature Dryer Equipment Product parameters(Parameters are for reference only)
modelunitJKFF-14400JKFF-19200JKFF-24000JKFF-28800
Refrigerant
Environmentally friendly refrigeran
drying temperature40~70℃
waste heat cooling method
air cooling/water cooling
compressor type
scroll compressor
Rated water removalkg/24h14400192002400028800
Rated water removalkg/h60080010001200
Cooling water flowΔt=5℃m³/h24324048
rated powerkW170224282336
Distribution capacitykW220280340420
Dimensions (L*W*H) (without conveying system)mm13110×2950×300016930×2950×300020750×2950×300024570×2950×3000
weightkg18600244003020036000
modelunitJKFF-33600JKFF-38400JKFF-43200JKFF-48000
Refrigerant
Environmentally friendly refrigerant
drying temperature40~70℃
waste heat cooling method
air cooling/water cooling
compressor type
scroll compressor
Rated water removalkg/24h33600384004320048000
Rated water removalkg/h1400160018002000
Cooling water flowΔt=5℃m³/h56647280
rated powerkW394448506560
Distribution capacitykW520580660740
Dimensions (L*W*H) (without conveying system)mm28390×2950×300032210×2950×300036030×2950×300039850×2950×3000
weightkg42000480005350059500

Note: 1. Standard water removal tons: the water content of the mud is 65%, and the water content of the mud is 25%, the water tons that can be removed; ★Due to different sludge properties and different water content, the drying cycle is different. deviation.

drying process

air coolingHeat pump dehumidification type

air coolingHeat pump dehumidification type drying process  

water coolingHeat pump dehumidification type

water coolingHeat pump dehumidification type drying process

Case shooting

It is suitable for sludge drying needs of surface treatment, municipal, biopharmaceutical, printing and dyeing, chemical, paper, petroleum and other industries.
Sludge drying Case shooting

Strength sludge drying equipment manufacturers,Customized to match

To meet various parameter requirements, we have gathered more than 20 senior R&D engineers in the industry to provide customized services for different products of customers!
H.Stars Group 30 years sludge drying equipment manufacturer The effect of the H.Stars Group sludge low-temperature drying machine is very good, and many pharmaceutical factories and chemical plants are using it Low-temperature sludge drying machine chooses star drying! Focus on sludge drying for 30 years!
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