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Sludge drying equipment
Sludge drying equipment
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Waste heat sludge low temperature drying machine
Waste heat sludge low temperature drying machine
Introduction:New waste heat recovery design technology is adopted to make full use of flue gas, saturated steam condensate, air compressor waste heat, and anaerobic digestion (gas-fired hot water) industrial waste heat. Sludge cracking, gasification, combustion, and other working conditions to produce hot water, dewatering and drying the sludge in a low-temperature closed environment. It not only improves the utilization rate of industrial waste heat, but also reduces the treatment cost of sludge drying, and realizes sludge reduction, harmlessness and resource utilization.
Scope of application:
  • food processing
  • Pharmaceutical industry
  • Chemical Industry
  • industrial manufacturing
Inquiry

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+86 18665672648

product description
Star waste heat sludge low temperature drying machine, low temperature safety, focusing on sludge drying service
  • 1 kWh of electricity to remove water 3.5-4.0 liters

    The cost is about 200-250 yuan / ton. The power consumption is lower than that of the same type of industry, and the water removal rate is also higher than that of the same type of industry.

  • Strong drying ability

    Strong drying ability, intelligently control the water content of the mud, and automatically and accurately adjust between 10-40%.

  • Safe and easy maintenance

    Fully automatic integrated design, easy safety and maintenance. Improve economic efficiency, but also achieve timely and accurate reflection.

  • Small air volume and less dust

    Low temperature dehumidification technology, humidity gradient, mass transfer, small air volume, less dust.

  • No harm to the natural environment

    Closed circulation system, zero emission, no odor, not affected by external climate. No harm to the natural environment.

  • Tailored

    Professional anti-corrosion design, can be customized, suitable for sludge drying and reduction in different industries.

Comparison before and after sludge drying treatment

Comparison before and after sludge drying treatment

Product features and advantages

The unit uses the company's five core technologies: humidity gradient, uniform air flow in the drying room, countercurrent drying, fully enclosed independent air duct, and nano-electrophoresis anti-corrosion technology for heat exchangers. The comprehensive effect of the five core technologies is remarkable, the unit is low temperature energy saving, small air volume, fast drying, and the overall unit energy efficiency can be as high as 4.0 or more. The compressor adopts an internationally renowned brand of fully enclosed heat pump dedicated scroll compressor. The whole machine is a standard modular design, with a small footprint and flexible installation.

  • 1Simple equipment, automatic control

  • 2Low temperature system, high efficiency and energy saving

  • 3Small air volume, no dust

  • 4Equipment integration, easy installation

  • 5Durable material and easy maintenance

  • 6Closed system, no odor emission

Product advantage comparison

project A new generation of low temperature closed cycle sludge drying equipment traditional heat pump drying traditional heat drying
Drying principle Humidity Gradient, Drainage Technology surface evaporation heating evaporation
drying temperature 40-65°c 70-80°c 150-500°c
Evaporation cost per ton 200-250 yuan 260-300 yuan 500-750 yuan
heat absorption mode total heat absorption partial heat absorption partial heat absorption
Main machine thermal energy efficiency 400%~ 250% 40%-60%
Evaporated water per kilowatt-hour 3.5-4.0kg 2.5-3.0kg 1-1.5kg
  Traditional heat pump dryer Low temperature dehumidification and drying unit relative advantage
Sludge moisture conten 70%~90%(20%) 40%~90%(50%) Substances that do not need to sacrifice the low cost of the filter press to remove water
drying temperature 70°c~80°c 40°c~60°c Heat pump heating and water removal efficiency improvement15%
water removal capacity 2~3Kg water/kWh 3~4Kgwater/kWh Comprehensive energy saving improvement20~40%

Product parameters

Waste heat sludge low temperature drying machine Product parameters(Parameters are for reference only)
model unit JKFY-4800 JKFY-9600 JKFY-14400 JKFY-19200 JKFY-24000
drying temperature 40~85℃
Rated water removal kg/24h 4800 9600 14400 19200 24000
Rated water removal kg/h 200 400 600 800 1000
Hot water in/out temperature 90/70
Cooling water inlet/outlet temperature 32/37
heat source
Hot water, saturated steam, high temperature flue gas and other waste heat
hot water load kW 160 320 480 640 800
hot water flow m³/h 7 14 21 28 35
cooling tower cooling load kW 190 380 570 760 950
Cooling water flowΔt=5℃ m³/h 33 66 99 132 165
rated power KW 16 32 48 64 80
Distribution capacity kW 20 40 60 80 100
Dehumidification energy consumption KG/kW·h 12.5 12.5 12.5 12.5 12.5
Dimensions (L*W*H) (without conveying system) mm 5470×2950×3000 9290×2950×3000 13110×2950×3000 16930×2950×3000 20750×2950×3000
weight kg 6740 12460 17820 23360 28900

Note: 1. Standard water removal tons: the water content of the mud is 65%, and the water content of the mud is 25%, the water tons that can be removed; ★Due to different sludge properties and different water content, the drying cycle is different. deviation.

drying process

air coolingHeat pump dehumidification type

air coolingHeat pump dehumidification type drying process

water coolingHeat pump dehumidification type

water coolingHeat pump dehumidification type drying process

Case shooting

It is suitable for sludge drying needs of surface treatment, municipal, biopharmaceutical, printing and dyeing, chemical, paper, petroleum and other industries.
Sludge drying Case shooting

Strength sludge drying equipment manufacturers,Customized to match

To meet various parameter requirements, we have gathered more than 20 senior R&D engineers in the industry to provide customized services for different products of customers!
H.Stars Group 30 years sludge drying equipment manufacturer The effect of the H.Stars Group sludge low-temperature drying machine is very good, and many pharmaceutical factories and chemical plants are using it Low-temperature sludge drying machine chooses star drying! Focus on sludge drying for 30 years!
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